Consultancy

We provide consultancy services focused on detail engineering for polymer compounding plants. Our scope includes plant layout development, material handling design, and coordination of process and utility requirements to support efficient and safe plant operation.

Our consultancy approach is rooted in practical engineering, with designs developed to suit real plant constraints, operational needs, and future expansion considerations. We work closely with clients during the engineering phase to define clear, workable solutions that support reliable project execution.

consultancy

Detail Engineering

Plant Layout and Master Planning: Our plant engineering services include the development of detailed plant layouts focused on space optimisation, operational efficiency, and safety. We prepare comprehensive master plans that integrate civil layouts, material storage, and material handling requirements in a coordinated manner.

Material Handling: We design material handling solutions covering pre- and post-compounding operations, including drying, mixing, and homogenisation. Our approach focuses on improving process flow and operational efficiency.

Machine Specification Definition Support: We assist in defining technical specifications for key equipment and systems, including feeding systems, extrusion processes, and post-extrusion equipment, ensuring alignment with production and operational requirements.

Equipment Procurement Support: Where required, we support equipment procurement activities by raising technical inquiries, comparing specifications, and assisting in technical evaluations to support informed procurement decisions.

Automation Integration: We support the integration of mechanical, electrical, and automation systems to ensure coordinated system operation and reduced interface complexities.

As-Built Drawings and Documentation: Our drafting services include the preparation of as-built drawings required for audits and compliance, such as layout modifications, fire exit plans, lighting layouts, and other project-specific documentation.

Utilities

Utilities

Equipment Specification: We prepare detailed equipment specifications and bills of materials to support utility system planning. These documents help ensure that all components are clearly defined and aligned with project and operational requirements.

Isometric Drawings: Our isometric drawings provide clear visual representation of utility systems, supporting layout coordination and routing decisions. These drawings assist in achieving efficient and functional system implementation.

Utility Consultation: We provide consultancy support across utility systems including raw water, soft water, cooling and chilled water, compressed air, dust and fume exhaust systems, and drain lines. Our support covers utility system planning, design coordination, and technical review to meet operational requirements and applicable standards.

Electrical and Instrumentation

Transformer Sizing: We support electrical system planning through accurate transformer sizing based on assessed load requirements and operational conditions. This ensures that the electrical infrastructure is appropriately rated to support reliable and safe power distribution.

Single Line Diagram (SLD) and Distribution System: We develop Single Line Diagrams (SLDs) and assist in the planning of electrical distribution systems. This includes defining cable specifications, schedules, and routing layouts to support efficient power distribution and coordinated system design.

Complete or Partial Automation: We provide support for complete or partial automation systems, depending on project requirements. Our involvement includes automation concept development, system integration support, and enhancement of existing automation to improve operational control and process consistency.

3D Modelling

Our 3D modelling services support improved visualisation and coordination during project planning and execution. By developing detailed 3D models, we provide clear representation of plant layouts and system arrangements, helping stakeholders better understand spatial requirements and design intent.

Beyond visualisation, 3D models are used as coordination tools to identify potential clashes between piping, mechanical, structural, electrical, and instrumentation systems at an early stage. This helps improve design coordination, reduce design conflicts, and limit rework during execution. Through this approach, we support smoother project execution and improved design clarity from concept through detailed engineering.

Our Project Execution Services

At Naiks Engineering Solutions LLP, we provide structured project execution support and coordination services for greenfield and brownfield projects. Our role focuses on planning, monitoring, and technical coordination to support effective project delivery in alignment with defined scope and responsibilities.

Planning and Strategy: We support project planning activities by assisting in defining objectives, timelines, resource requirements, and potential risks to enable informed decision-making.

Scheduling: We prepare and review detailed project schedules covering key phases, milestones, and activities, supporting timeline tracking and coordination across stakeholders.

Resource Coordination: We assist in coordinating engineering resources, materials, and equipment requirements to support smooth project execution.

Budget Monitoring Support: We support budget tracking through cost monitoring and reporting, providing visibility into expenditures against planned budgets.

Quality Coordination: We assist in implementing quality documentation, inspections, and review processes in line with applicable standards and project requirements.

Health, Safety, and Environmental Coordination: We support HSE documentation and compliance coordination in alignment with site policies and statutory requirements.

Issue Identification and Resolution Support: We assist in identifying execution challenges at early stages and support corrective actions through technical coordination.

Communication and Reporting: We maintain structured communication and reporting mechanisms, including progress updates and documentation, to keep stakeholders informed.